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Merch Farm – Apparel Manufacturing Excellence

Discover What Makes Merch Farm Unique

Located in Tustin, California, and with a production site in Ensenada, Mexico, Merch Farm stands out as a vertically integrated apparel manufacturing facility. With six years of experience in Orange County, we moved to Ensenada in 2023 to enhance scalability and leverage the skilled labor available through the maquiladora program. Our in-house development and sampling team guarantees top-tier quality.

Our Distinct Advantages

Scalable Production

We can produce substantial quantities, with an ideal output of around 1,500 units per style each month. Lead times vary by order size, typically around 10 business days.

Specialized Production Types

We excel in Sublimation, Cut & Sew, DTG printing (Direct to Garment), and DTF printing (Direct to Film).

Product Expertise

Our specialties include Athleisure, Fashion Swimwear, Performance Swimwear, Sportswear, and All-over prints. Additionally, we offer a range of Cotton T-shirts and hooded sweatshirts, from basic to premium quality.

State-of-the-Art Equipment

Our facility is equipped with multiple sublimation printers, heat transfer machines, Zund S3 L1600 robotic cutters, specialized swimwear sewing stations, and Coldesi DTF 24H4 Printers, ensuring top-notch production capabilities.

Flexibility

Our modular production setups allow us to adapt to various project requirements, unlike fixed sewing lines.

Notable Clientele

We have proudly produced for renowned brands such as Ryte Sport, Nuku Swim, Beyond Yoga, and Hardcore Swim.

Efficient Shipping

Situated in Northern Baja California, we offer a nearshore manufacturing solution with all orders shipping directly to consumers duty-free.

At Merch Farm, we are dedicated to delivering excellence, scalability, and innovation to meet your apparel manufacturing needs.

what we do for our clients

Innovative Manufacturing and Fulfillment – Apparel Industry

Revolutionizing Inventory Management in the Apparel Industry

Our innovative manufacturing and direct-to-consumer fulfillment model transforms traditional inventory management. Instead of relying on pre-ordering large quantities with unpredictable sales results, our clients produce items on demand as they are purchased. This method eliminates excess inventory and removes the need for heavy discounts to clear stock at the end of the year.

This efficient approach helps clients maintain their profit margins and achieve significant growth, as capital is no longer tied up in unsold merchandise. By manufacturing and shipping products directly to customers, we streamline the process, enabling brands to excel in a fast-paced market environment.

Streamlined Production and Fulfillment – Apparel Industry

Modernizing Order Management for the Apparel Industry

Say goodbye to the outdated method of analog orders with overseas manufacturers and extended lead times spanning several months. Our advanced integration between your ecommerce platform and our cloud-based production system ensures a streamlined and efficient process. This sophisticated connection guarantees that orders flow effortlessly from your online store directly to our production facility, eliminating delays and significantly reducing the time required to deliver products to your customers.

Agile Trend Response – Fast Fashion Industry

Staying Ahead in the Fast Fashion Industry

In today’s fast fashion landscape, trends shift quickly, demanding agile responses to maintain relevance. Unlike traditional methods where major brands dictated trends, the current environment is influenced by viral moments and social media influencers. Our clients can quickly respond, design, and sell within hours when a trend starts to gain traction. This swift agility enables them to seize emerging trends in real-time, keeping them at the cutting edge of the fast-moving fashion industry.

Sustainable Fast Fashion – Merch Farm

Sustainable Practices in Fast Fashion at Merch Farm

Fast fashion can be sustainable, and at Merch Farm, we’re at the forefront of eco-friendly practices. We emphasize sustainability by employing environmentally responsible printing and production methods. Our products are proudly manufactured in North America, which helps reduce carbon emissions associated with overseas shipping. By producing items only upon purchase, we drastically cut down on our environmental impact,